Tag Archives: midge bobbin

Matarelli Hackle Pliers, Stainless and Brass prototype

Frank Matarelli, Godfather of the Better Mousetrap

Frank Matarelli was a towering, unsmiling, fellow partial to checkered hunting jackets. His physical stature and opinions brooked little disagreement, as he reduced the complex to simple, making current events, politics, and Grizzly hackle, all manageable in a single breath.

He lived out in the Avenues of San Francisco, on Irving Street, neighbor to his close friend Cal Bird. Both were prolific tiers, but Frank was the more secretive of the two, as only family and Cal were allowed to see his garage work area, housing his machinery and tool production. Cal described Frank’s tool building process as a wide leather belt, or harness, that allowed him to bend wire and steel via body weight. “Frank threw his body all over to bend wire to make whip finishers.”

Frank and I were both members of the Golden Gate Angling and Casting Club, and as I taught their fly tying classes for many years, we crossed paths frequently. While Cal fished closer to home, Frank took yearly vacations to Montana, and eventually purchased a vacation home there, close to his favorite fishing.

Frank was a machinist for the San Francisco Chronicle newpaper when I knew him, so his skills with metalurgy were acquired over a lifetime of machine shop work. I’m unsure what he was responsible for at the newspaper, but with all the heavy machinery on the premises, it’s likely both repair and fabrication were involved. He was a meticulous craftsman, as evidenced by the quality of his tools, and was always eager to invent the better mousetrap. He was a vocal critic of his competitors, but criticism was warranted given how poorly their tools performed, in the comparison, and how cheaply most were made.

One glimpse at Frank’s fingers and you understood why his whip finisher was so important to him. He had a job-related ridge of callous on the edge of both forefingers that prevented him from performing whip finishes with his hands. He often absent mindedly trimmed away this callous with nail clippers while talking with you, but the resulting uneven surface would sever thread instantly. His whip finisher kept the thread at a safe distance from his digits and ensured a successful knot.

Despite an imposing presence and his stark opinion, Frank was a grand fellow worthy of regard. He enjoyed watching other tiers weave their magic, and took pride in his ability to increase their skill via the quality of his tools. He always carried extra sets in his pocket at shows and many were his highly prized “presentation” tools, made with stainless steel instead of brass, that you couldn’t purchase retail, you could only get from Frank as a gift.

Matarelli Presentation tools
Matarelli Presentation tools in Walnut and Bamboo

… and he gave away plenty of them. Frank would watch any tier closely and was keen to reward talent with a set of his tools. Just as keen would he lambast you for using someone else’s tool if you had a set of his already in possession. Both rewarding talent and his removing “inferior” products would always be done in good taste, with humor, as Frank was a real gentleman despite his gruff exterior.

Frank had multiple prototypes of tools made from a variety of materials. He made bobbins from both metal and wood, used brass, copper, and stainless elements in his tools, and even made hackle pliers, which he never marketed, but you could receive as a presentation gift. He made a lot more tools than most realize, given his wooden versions, his midge, regular, and long tube, bobbins, his presentation whip finishers, in regular and extended reach configurations, and the normal whip finishing tool. In addition to these, Frank made both a midge and regular size bobbin threader, and multiple bodkins, which also were only available as a presentation tool

When Cal Bird introduced his pair of dubbing tools, he mentioned to me that Frank was producing them for him in his garage. Cal was a caligrapher by trade, and produced all the instruction sheets and package labels for his tools, but Frank did all the wire work and shaping for Cal.

Matarelli Whip finishers. Both regular and Presentation
:Matarelli whip finishers. Early prototype, normal, presentation, and presentation extended reach

My proximity to Frank’s watchful eye meant I was a frequent beneficiary of prototypes and oddities, as well as admonishments when he found me fiddling with some new vendor’s offering. While I loved tinkering with new tools, I learned to pocket them if Frank’s shadow darkened the doorway. Frank knew I was a commercial fly tier as well as a casual hobbyist, and I was gifted numerous prototypes with which to fiddle. Frank knew that commercial tiers have different insights into products; how they wear on fingers, how easily they’re gripped, and how they are slid off the work surface versus held in hand. Quite a few club members were pressed into service to refine things as were numerous tiers in Montana, where he spent his summers.

I recently espied quite a few mentions of Matarelli tools on Internet forums, many inquiring as to their value as they are no longer made. Like most tiers, I’d not thought of “value” regarding tools, as efficiency of use will trump monetary value in every case. Recently I’ve thought I might explore some of the pricier bobbins to see if there is a fit replacement to the Matarelli long tube, and whether several decades, several flops of engineering alloys, and a couple additional sawbucks have increased the capabilities of Frank’s design, instead of merely their cost.

I have added some photographs of all of the Matarelli tools and prototypes in my possession, which will allow the WayBack Machine to catalog them for future generations. It’s important that those of us with first hand knowledge of these “OG” angling legends recount what they know so that future generations of anglers can learn as we did.

Matarelli Hackle Pliers with hook extended
Matarelli Hackle Pliers

On the featured photo at the top of the article are the Matarelli Hackle Pliers, they were spring loaded where upward pressure of your thumb would extend a small stainless hook outwards to grip the hackle and lodge it against the barrel of the plier when tension is released,

All flavors of the presentation whip finisher; standard, extended reach, and wood handled, had a small “V” notch cut in the end of the tool to sever thread. The non-wood presentation model feature a silver, stainless steel barrel (handle) versus the brass of the traditional retail tool. This thread cutting capability makes them highly prized by those fortunate enough to own a pair, as the tool is already in hand when the finishing knot is applied, and the thread can be cut without reaching onto the work surface for another tool or scissors.

The walnut bobbin is for the “midge” size sewing machine thread spools. This is because all the old school tiers purchased thread in cones instead of spools, and decanted the thread onto sewing machine spools via a power drill held in a vise. Threads used for fly tying were much larger than today, and traditional sized spools were shallow and held much less thread than the thin, deep, metal spools for sewing machine use.

I’m sure Frank would be pleased to read many of the comments on the “value” topic of Matarelli tools, and how despite their increase in worth, not a single tier mentioned his willingness to part with his Matarelli tools at any price.

Us old tiers cried bitterly on the news of its demise

NYMO was the first unwoven nylon sewing thread that revolutionized fly tying

NYMO, by the Belding Cortecelli Company, was the first nylon sewing thread that relegated all the buttonhole twists, silks, and cotton threads of yesteryear to the scrap heap. As a young tier, I marveled at its strength and how it could be spun via a bobbin into both a round small thread, and unspun to generate a flat thread that added little bulk. We gleefully spun the bobbin to produce the round variant that would knife through deer hair, and attached feathers and hackle tip wings via the flat, “no bulk”, flavor. It was revolutionary to the fly tying realm and changed our perspective of threads and their capabilities forever.

… and then came the news they were taking it away

As this predates the Internet and online shopping, a large city might have access to a fly shop, whose stock was quickly cleaned out, and the rest of us were left ransacking sewing stores, millinery outlets, and wandering around any premises that sold fabric, hoping to find a thread section.

While the thread was magical in the fly tying circles, it sucked horribly as a sewing thread. The “Use warm Iron” admonishment on every spool, meant just that … as using a hot iron would melt nylon and the garment fell apart. This didn’t sit well with the sewing community, nor the dry cleaners, so the Belding Cortescelli Company removed the thread from the mainstay outlets.

I remember spying a few spools of size “A” White at one of the International Anglers Expositions, and as I pointed a shaking finger at the treasure and fumbled for my billfold, was grilled by the proprietor as to how, ” …had I never used it before, I shouldn’t … as it was being pulled off the market.”

I was successful in laying in a small stock of Size A, in black and white, then resigned myself to the notion that on their consumption it was back to the crappy threads of yore.

Fortunately, Monocord emerged shortly after NYMO disappeared, and I, as well as my fellow fly tiers, learned that tying tiny dry flies with “000” (3/0,three-ought) was infinitely superior than the thicker, Size “A” NYMO we had squirreled away. NYMO had been available in 3/0 as well, but when the run started on its dwindling stocks, only “A” was available for hoarding.

What brought back all those distant memories was my recent discovery that NYMO has been reintroduced by Belding Cortiscelli, and is marketed as a “beading thread.” Beading thread is a heavy, coarse thread designed for constructing beaded bracelets and other bead jewelry. Most commonly used by jewelry makers in Size “D”, for strength, the venerable NYMO is available in few fly tying sizes as well. The smallest I’ve found is “00” (2/0, or two-ought), which isn’t likely to unseat our existing threads like Danville’s 6/0 Flymaster, 8/0 Ultra, or UNI threads, but it could prove economical for tying larger flies like steelhead, bass, and saltwater flies.

NYMO Thread
A cone of NYMO tying thread

In addition, the packaging of NYMO offers both “Cones” and spools designed for sewing machines, which fit the Matarelli Midge bobbin, something our current spools do not. As thread hasn’t been available in cones to us fly tiers since the late seventies, most tiers will not find the 3 ounce and 6 ounce (or 1lb) cones attractive. In the olden days, we would decant thread off a cone by placing a spool on a power drill and loading the thread from the cone onto the empty spool akin to adding backing to a fly reel. The six ounce cones cost somewhere between $22 and $55, depending on the source, and hold about 5000 yards of thread, nearly 50 – 100yd spools. The sewing machine spools are 145 yard spools (size 2/0) and range anywhere from about a dollar, to about $4.50 per spool. It pays to refine your search to get the best pricing, and you need to frequent beading and craft stores, not fly shops. Etsy and Ebay are your friends as well.

NYMO on sewing machine bobbins

I was able to secure quite a few individual spools for about $1 per spool. I grabbed some black, white, and blue, in the 2/0 size, as I am making a lot of salt water flies for a donation project I am working on. I routinely find these on Ebay, sold in various colors and sizes, in odd lots sold by private individuals. It appears they use thread colors for a specific project, then move onto other jewelry using other thread colors. Remnants of their past project are then sold on Ebay or Etsy at a reduced price.

Given the wide variety in pricing for the thread, I would only purchase it on sale or on the cone. If you opt for the cone, save empty plastic bobbins first to give you something to offload onto, as the cone is unusable until you transfer the thread to spools useful for your traditional (or midge) bobbin. Store all threads out of direct sunlight, as that is nylon’s nemisis. I am using size “A” NYMO that is nearly fifty years old, and due to dark storage, it has retained its strength without decay.

Many new colors are available that were not present in the past, so we can thank the jewelry and craft folks for insisting on all the muaves, puces, and goldenrods, we enjoy today. As a cautionary note, do not assume you are getting the 2/0 size unless it is plainly marked (or advertised) as such. The most common sizes used for beading appears to be “D”, which is considerably larger than anything we use today.

It’s nice to have a few alternatives to the fly tying brands, given how inexpensive threads are to manufacture.