Category Archives: Fly Tying

War on Six Dollar Items – Head Cement

Lacquer and thinner There’s thousands of glues, lacquers, shellacs, and cements, but no such thing as “head cement,”  that’s a term we invented to describe grabbing a gallon jug of something used in the woodworking industry, decanting into a tiny little jar and selling it for 97 times what the jug costs.

Fly tying cements are one of two types; the vinyl cement family, and the lacquer-shellac family. A good rule of thumb is high gloss = lacquer, and dull = vinyl cement.

Vinyl cement is available in many viscosities – and most of those sold in fly shops are thinned to a water consistency for maximum penetration. Lacquer is usually thicker and is almost always sold with thinner, allowing you to customize the mix to your liking.

Lacquer gets thicker as it gets older and is subjected to oxygen, vinyl cement mostly evaporates with exposure to air – without changing viscosity. Most tiers have both in their desk; vinyl cement is flexible and works well with feathers, lacquer dries shinier, harder and is brittle.

Both have great qualities, reinforcing a feather to make a wingcase would be vinyl cement; it doesn’t add shine, is more flexible than lacquer, and the first couple of fish won’t destroy feathers as it retains some of the original flex despite the coating. Exposed thread would be best served with lacquer as it dries harder and often the shine is desirable, like the larger exposed heads of steelhead or salmon flies.

Last year I wrote where to find cheap vinyl cement but I never touched on the glossy lacquers and what to look for…

I prefer the nitrocellulose lacquers once used in the automobile industry (which has since shifted to water based lacquer). These are the thin lacquers used with spray guns and are now used for finishing musical instruments.

Violins and guitars derive much of their sound from the resonance of the body, and a hard glossy lacquer is preferred to enhance its musical qualities (I assume a flexible sealer would dampen sound).

I buy the Lawrence-McFadden lacquers by the quart ($18.00), along with a quart of thinner ($10.65) and either use it as a 50/50 mixture for general fly tying – occasionally using it un-thinned for the “large head” flies, where gloss is part of the overall presentation.

Nitrocellulose lacquers produce a very hard yet flexible, durable finish that can be polished to a high sheen. Drawbacks of these lacquers include the hazardous nature of the solvent, which is flammable, volatile and toxic.

Decanting and resealing the larger containers has always led to quarts of wasted wood finishing products lining your garage, and how each time you’d opened one it had turned into a dried hardened mass.

Instead of pouring into a smaller container, save a couple of straws from your favorite fast food vendor – those big round ones that induce an aneurism because the milk-shake-substance hasn’t thawed yet.

Cut one of those about two inches above the height of your quart jug. When you need to refill your bench bottle – just press it down into the lacquer and when it hits bottom put your finger over the end. Hold your small bottle over the lacquer jug and transfer the straw – about three trips with the straw and you’ve filled a head cement bottle half way, repeat with the thinner, and stir. Toss the straw when you’re done.

No mess, no drips, and the large cans reseal tightly so you get to use all the goody.

I’m not sure how many years two quarts of head cement represents – but to a casual tyer it’s measured in decades. Store-bought head cement is at least $5 per bottle – double that if you buy thinner, so it’s a considerable savings over their product – whose bottles often leak or evaporates the product anyhow.

Finer than human hair, shiny as baby seal, and colors like the peacock

Mother Nature just doesn’t color critters that way. Natural feathers and fibers might have a range of three or four shades from tip to arse, some strident color down the center as in furnace or badger, but the complete color wheel within a six inch length – is an exclusive property of synthetics.

As in the past, I lock into new materials like a pit bull on a postman’s leg, boring you fellows to tears mostly…

 Baby Sunfish

I figure sculptors have the same vision, something in that block of marble says, “Whack away until everyone else sees it.”

This weekend was mostly rain and for unknown reasons maturity got a foothold and I stayed indoors to shake a persistent cough. With nothing better to do I fiddled with the “Fishing Jones” yarn until I had a fast method of removing the center stitched area.

A combination of trimming with scissors and flame to cauterize the edges, makes for fast conversion of the thick band of yarn into two identically colored hackles.

Given the Baby Sunfish above, I think it was worth it.

I’m thinking Steelhead and Shad flies when I see this yarn, Matuka streamers are just a side benefit. All the wild and vibrant hackle colors in an indestructible nylon versus weak chicken feathers is too good to be true.

In direct contrast to the Boa yarn – the center stem of this material is about the same size as a chicken saddle stem, allowing you to pile on the turns of hackle (and colors) with as much gusto as your imagination permits.

The above fly was modeled after the Sunfish I’ve got in the Little Stinking – bright little aggressive SOB’s – with me assuming their eagerness to eat means they’re prey as well as predator.

I’m hoping for a break in the weather Sunday, I just might get to fling this in anger.

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Not yet a fly, not even rational thought. Blame Nyquil.

I’ve been calling it the “Fishing Jones” yarn – ever since I saw his Peacock Bass picture. I’m not sure what eats little Peacock Bass, but yank six inches of this stuff through the water and you’re sure to find out.

 

Mornings are cold and wet and with me honking snot already, wisdom has kept me indoors. I’ve got a couple of “alpha prototypes” to test this weekend; they’re not flies yet – merely strips of the material lashed onto a hook to test the physical qualities; does it shred apart, does it flap around wildly, does it resemble anything other than a Nyquil induced nightmare … the usual tests.

It’s an Italian double-eyelash yarn that is iridescent, all the colors of the rainbow are present and they glimmer like the center of a Peacock eye. 100% Polyamide – so it’s soft as a baby’s arse, and melts when exposed to flame.

 

What makes it difficult is the 4-strand stitch up the center. It’s unnecessary as a structural component, yet something I’ll have to work around.

The maker is Gedifra, “Costa Rica” is the yarn name. It appears to have ceased production in 2004, but can be had on eBay or some of the traditional yarn outlets.

I have to assume the best fishing yarns make the poorest fashion. Never much of a “clothes horse” myself, it certainly brings into focus the question of sense of style. I find something I like only to learn it fell out of favor four or five years ago.

Roughfisher and the Lost Graveyard of Antron Yarn

Snowbound and at wit’s end, Roughfisher grits his teeth and accompanies his bride shopping. At his darkest hour and with purse in hand he stumbles into the millinery aisle – to find the lost graveyard of Antron yarn.

All us brownline types are cost conscious – sided by strong women who don’t complain when a dump truck of yarn shows in the driveway.

The re-emergent Thomas-Phelps-Xuron, it’s hard to keep a simple design in obscurity

I’ve known it by many names – but mostly it’s “the vise I can’t get rid of…”

One of my buddies found one at a flea market, it was an original “Thomas Vise” complete with a sheet metal C-clamp. Elsie and Harry Darbee swore by it, and it enjoyed a brief resurgence as the “Catskill Vise” – never manufactured as such, just a common name for the old Thomas specimens still in existence.

I owned my first when it was the “Phelp’s Vise” – bought a second one for parts from Peter Phelps after it was rechristened the “Xuron”. It was popular with Eric Leiser and some of the eastern tiers in the Eighties, but like all simple, elegant, sturdy designs, it vanished.

A fly tying vise without any moving parts doesn’t wear out; no “forcing collars” to split, no seals or gaskets, no midge jaws to break – and even when you turn a stainless steel 3/0 into a pretzel – there’s nothing in the assembly to protest or groan.

The best part is they’re making it again.

It’s still called the “Xuron” vise – and in this day and age of rotating gizmo vises, its price falls into the “entry level” of fly tying tools. The Deluxe model with pedestal base is $160.

That’s a far cry from the $400 contemporary miracles of rotary design – and it still offers a feature you can’t buy in any other vise, the base has a “ball and socket” joint that allows you to adjust both the attitude of the jaws, and tilt the vise to any degree in the “X , Y” coordinate plane. You can pull the vise jaws backward into an upright position, or thrust them forward and rotate the jaw to make the shank of a salmon-double level.

Simple screw to tighten, and palm pressure to rotate It appears the only change to the vise is the presence of a “knurled” knob where the Allen screw used to be.  We modified the design by rotating the head 180 degrees (so the tightening lever is on the far side) and replaced the screw with a small “L” shaped bar of metal so we could rotate the jaws into a new position by pressing your palm against the bar.

The knurled knob isn’t as easy to manipulate while tying – so I’d recommend modifying the assembly, or asking the vendor whether he still stocks the old threaded “bar” – or can modify the assembly for you.

Some companies still do that – it’s called “customer service.”

Which is the “best” vise is hotly debated in every fly tying forum available on the Internet. “Best” seems to be important to new tiers – while us old guys are more interested in what works. This is the “General Practitioner” of fly tying vises – able to accommodate hook sizes from 6/0 to 26 with the same single tightening motion – and handles the rarified styles like Waddington shanks and tube flies with a tilt and tighten.

Considering the contemporary vises I’ve used – which seem to be moving into more of a “specialized” style, with a plethora of knobs, dials, and gauges to handle hook sizes and styles – this vise is uncommon.

It’s rare that simplicity reasserts itself – I must not be the only fan, as someone still thinks there’s plenty of life left in the design. After putting about a quarter million flies through it in the last 20 years – all on the same set of jaws, I’m sure you’ll find this tool more than meets your needs.

Christmas is heading our way, and it’s going to be a tough holiday what with the turmoil in markets and decline in the economy. Maybe this is worth a second look – it may be the “best” price for the service you’ll get.

It’s like learning to tie flies, only cheaper

Fly shops and canny fellows Them heady days of a commercial resale license are long gone, compliments of the Internet. Manufacturers use minimum order to separate the riff-raff from the genuine capitalists – something I gleefully exploit at every opportunity.

With the economy in the tank those $50 orders from “Fatty” over at Singlebarbed are doubly precious, and plays well with my shameless hoarding nature…

I figure you’re interested, hence my mentioning where to find vast quantities of feather dander on the cheap – unfortunately not all my readers are Real Men fly tiers, so not everyone gets to take advantage.

Among the largest sources of capital outlay for fly fishermen are flies, it’s the reason most attempt to learn the craft somewhere in their career; the smart ones fail, realizing that’s it’s twice as expensive  – leaving us slow learners to master the craft.

India and Malaysia have provided most of the flies found in fly shops for the last couple of decades, but China and Africa are coming aboard as direct competitors – and a canny fellow may be able to take advantage.

Minimum orders from Kenyan manufacturers are often only 4 dozen flies – and counting your fishing buddies and their need to lighten your fly box, that’s a single outing. The rest require a minimum of 100 dozen, which represents a season of pals and their grabby mitts.

Both Chinese and African vendors charge about $3.40 per dozen, about thirty cents a fly, making a 100 dozen only $340 US.

Split an order with a buddy, and laugh all the way to the bank…

Alibaba.com lists 605 manufacturers of flies in their sales leads, all contain contact information and sample pictures of their wares. All it takes is an email to the manufacturer requesting samples, and you may find a new best friend, and score enough freebies to cover your next couple of outings.

Most of you may not have noticed the resurgent dollar, how in the last couple of months it’s beating almost every other currency available. As long as the dollar is strong against the Yuan, Drachma, Lire, Pound, etc – you’ll be paying even less for your tackle.

While you’re at it consider one of those really expensive pontoon boats – the ones listed at $1500 or more in the catalogs .. Who do you think makes those?

Minimum order is 10, and direct from the manufacturer it’s pretty much guaranteed to be less than half price. Shipping will add more, but 9 guys at your casting club might be interested.

… and no, you’re not harming American fly tyers – most shops use their best talent on the specific patterns they can’t get from the offshore vendors; all the watershed specific patterns, flies that require higher skill levels, and those patterns that are useful only a couple weeks each year.

It’s all the standard patterns that flesh out their fly selection that are imports.

What in hell am I going to make with that

togen_steelhead It was an oddball hook, normally I would’ve kept moving without another thought – but a sale is not to be taken lightly…

Togen has an overstock sale on an odd shaped “Salmon-Steelhead” hook in black nickel, only a single size available, size 2 – but I took another gander and saw a “creepy-crawly” hook rather than steelhead-salmon steel.

Traditional hooks can be turned over to ride point up only with some heavy add on, bead chain eyes or similar physics-altering device capable of overcoming the weight of the bend and point. Hooks are naturally heavier towards the arse end – and something’s needed to reset that balance point.

“Creepy-Crawly” describes everything that’s big, sinks, and used early season, when the water’s heavy and the fish are looking for the big bug.

This has just the right kind of oddball shape that I can easily flip it over just by positioning the lead on the shank. The size is right for big stonefly nymphs and heavy … you guessed it … crayfish patterns.

Early season nymphing is hell on hooks, and it’s common to rescue a fly from a rock snag to find a nice “L” shape to the point – getting that precious point out of harm’s way would be desirable.

At $7.50 per hundred, they’re half price.

Furry Foam by any other name is a blanket

JC Penny's Vellux blanket with 9 colors available I was tracking some quarry for the Roughfisher, and as the supply is ample figured I’d share with everyone else, as many of you tie flies with baby blankets …

You call it Furry Foam, and are content to pay $1.25 for a 6″ X 6″ square, I call it a Vellux Throw, and pay $15.00 for 36 square feet. At retail that’s a 600% profit for the middlemen – who score them wholesale I’m sure.

J.C. Penny’s offers nine colors in stock, available as a throw wrap ($15), and Twin through King sized sheets ($19 – $34).

Hareline sells it in the fly shop, but why buy it from them Big stonefly nymphs and Darth Clam come to mind, likely it’s something you’ll want to split with a buddy, or share with your fly tying class – 36 square feet is a lot of flies.

One of the few investments for a toddler they won’t outgrow – once they get too big you can launder it and chop it into manageable pieces, you may even have it longer than the bronzed baby shoe.

Just cut around anything that looks like “urpy-chuck.”

Any bigger and I’d add Butter to the head cement

Halloween is a bad influence, add an aged Blueberry Poptart and a couple fingers of the mud I call coffee, and you’ve unleashed the expressionist beast. Now I understand why Van Gogh trimmed an ear off – he was in the throes of creativity and tired of painting rich people.

I can sympathize, tying little tiny insects in muted earth tones can grate on a fellow over time, especially with gray skies and constant rain showers for companionship. 

The shipment of red and black boa arrived and provided the luxury of big, bright and colorful; big hooks, bigger ideas and only physics to hold me in check.

Mother Nature's version

This “natural” was nearly 6 inches long, normal sized for the red crayfish I’ve seen on the creek. The Olive variant imitates the smaller crayfish which are more plentiful, I’m not sure if there’s a relationship, implying Olive crayfish are immature and molt into red armor after a certain age, but there’s plenty of both present in the creek at all times.

 

This is using the “Cardinal” color of Boa yarn which is a mixture of crimson, ruby, and black. I tossed in four strands of orange rubber legs, and 4 strands of ultra chenille to simulate some of the pronounced legs visible in the original above.

It’s tied to flip over and ride hook point up, so legs and other items are mounted on the top of the fly. I figure if it doesn’t work I can whack off everything but the rubber legs and have a decent mouse.

Despite its size the fly is pretty lightweight, I added 30 turns of 2 Amp fuse wire to get it down in a hurry, but the yarn and other items weigh next to nothing.

This is the first prototype, I may add a tail under the hook eye as a beard – a loop of the red yarn would make a nice “paddle” tail and may even assist in getting it to ride properly.

Short strikes haven’t been a problem on the Little Stinking Olive, both bass and pikeminnow completely inhale the fly, we’ll add a trailer hook if needs be.

The boa yarn slims down when wet making a watery lump of fly that looks completely solid. The gossamer fibers mat like marabou removing all lumps and strands, I taper cut the legs to make them thin as they join the fly and thick out by them monstrous claws.

I spent most of the weekend trying the boa yarn on a variety of applications, most successful were the Matuka Muddler streamers and the black stoneflies.

 

The tough weave that holds the fibers together makes a splendid synthetic hackle – something I’ll exploit on Shad and Steelhead flies – where the chicken hackle is prone to breaking as the flies take so much more abuse than trout flies.

Plenty of bright colors available to tinker with and although they’re available in stores I’ve been able to buy the skeins of material much cheaper on eBay.

There are them as do, and them as don’t – them as don’t shouldn’t

There’s a warning and a promise in the below; the warning is for those that have never tied flies, and the promise is for those that do..

When you find something really special, you don’t linger, you don’t think about it, you don’t wonder – you pounce. Worry about storage later.

For those thinking that fly tying is a quaint way of extending your trout season, and how a couple fingers of old malt would go well with a half dozen Adam’s – think again. I’ve mentioned it a number of times in the past – just ensuring you were listening is all.

It’s guaranteed that items you take for granted will vanish with little warning – it’s our unique curse as almost nothing is made for fly fishing, we borrow it from some other industry.  If chenille sweaters are out of fashion, or Corvette seats are no longer lined with vinyl tubing, we’ll suffer the loss of something dear.

In part, I’ve tried to show you where these materials are made and what industry they’re made for, in doing so, illustrating how precarious our position is – we represent a tiny fraction of the business to a manufacturer, as our contribution is limited to the purchase of a 3 yard card.

There’s a certain prophecy in my material aberration; both natural and synthetic materials are vulnerable to fashion, the economy, and government regulation. When Belding-Cortescelli pulled Nymo from production there was a howl heard worldwide – the equivalent of Danville thread vanishing overnight.

Polar bear, seal fur, Heron, Jay, and all of the materials popularized in Atlantic Salmon flies vanished with equal ease. Both Polar bear and seal were “in my lifetime” as a tyer – now we’re using substitutes for the substitute and glad we can get that.

It wasn’t so sudden that we couldn’t try to stock up, most did their best, and some ensured they had a lifetime supply, the rest hoped the substitute was cheap and half as effective – most were not.

I had the good fortune of being schooled by the masters of their day, and while my young eyes got big as saucers when they produced materials – all had the same prophetic speech, “stock up as much as you can, as anything can vanish at the whim of a manufacturer or the government.”

It’s all part of the mastery aspect, you’re going to burn 4 ounces due to a poor dye,  6 more ounces to excessive heat, or the phone ringing – you’ll loose another half pound to the moths, and your favorite dog will eat at least two of your precious hides when you’re not looking.

If you’re really lucky that’ll leave you that last pound for your own use.

Witness the below confession as a “money” fly hangs in the balance; colors no longer made and one last chance to stock up. Sure I’m crazy, just like Popeye stockpiling spinach.

 

Cal Bird had the most influence on my tying, one of those rare luxuries afforded by proximity. I remember him ordering teal flank by the pound – when 4 ounces would represent a typical tyer’s lifetime.

Cal was a professional tyer – he didn’t sell his work commercially, rather he’d tinker with materials, colors, and flies, as a regular part of his day. Never satisfied and always on the tip of some discovery known only to him. Occasionally we’d all get to see some of his efforts – his tools, flies, and the ever-present packet of materials he’d press into your hand so you could try some.

He was “paying it forward” – empowering the next generation of young hopefuls with some of the materials forever gone – that we’d all benefit from his calculated purchases of yesteryear. It’s a special quality shared by Cal and a lot of old timer’s, a knowing wink and something rare pressed into your hand.

It’s all part of the tradition – once limited to the “father-son” legacy, now practiced by those interested in passing on something more tangible than a silly fly with their first name attached.

In another couple of decades I’ll be stove up and content to sit in the sunshine jawboning.  If I’m really lucky there’ll be a couple of new guys at the casting club – alternately swearing and snapping thread – with The Desire, but absent the skills, so I can do the same.

While you’re giggling, make sure you remember what happened to Z-Lon, and in the intervening 23 years how much of the 586 pounds does Bett’s have left?